Fast Pressure Activation for Machine Safety
SafeStep™ detects sufficient pressure applied to the mat and generates a switching signal within 30 milliseconds. When integrated with a compatible safety controller, the signal can help stop machinery or place connected equipment into a predefined safe operating state.
This floor-based detection method is particularly useful where operators regularly approach machines or where access to hazardous areas must be monitored.
Reliable Performance in Demanding Work Areas
The heavy-duty rubber structure provides resistance to wear, oil, acids, alkalis, salts and other common industrial substances.
Designed for more than one million operations, SafeStep™ maintains reliable pressure detection in frequently accessed manufacturing environments, including machining areas, molding workshops and automated production facilities.
Clearly Defined Personnel Detection Zone
The bright yellow perimeter creates a clear visual boundary around the active sensing area. This helps workers recognize the designated safety zone when approaching machines, guarded equipment or automated work cells.
The low-profile 12mm construction provides a practical transition between the surrounding floor and the sensing surface.
Flexible Coverage for Different Machine Layouts
The raised circular surface pattern provides additional traction underfoot, while multiple standard dimensions make the mat easier to configure around different equipment layouts.
Available sizes range from compact operator-position mats to larger floor detection zones measuring up to 2000*1000mm.
Product Description
Pressure-Sensitive Safety Mat for Industrial Machinery
SafeStep™ Safety Pressure Mat is designed to detect personnel standing on or entering a designated hazardous floor area. Once the required pressure is applied, the internal sensing system generates an electrical switching signal.
The mat itself does not directly stop machinery. It must be connected to a compatible safety controller or machine safety circuit that processes the signal and initiates the required safety response.
This makes SafeStep™ suitable for machine guarding applications where workers may need to approach, operate, inspect or maintain industrial equipment.
Fast and Reliable Safety Response
With a response time of no more than 30 milliseconds, SafeStep™ supports rapid detection when an operator steps into the monitored area.
The 30kg trigger force helps provide stable activation while reducing the likelihood of unintended switching from very light contact.
Heavy-Duty Load Capacity
SafeStep™ supports a maximum dynamic load of 500kg and a maximum static load of 800kg under the specified operating conditions.
Its durable construction makes it suitable for industrial areas exposed to frequent foot traffic, equipment servicing and routine manufacturing activity.
Designed for Safety-Control Integration
The normally open output is intended for integration with an appropriate safety controller.
The final safety system, including controller selection, wiring, installation and machine stopping performance, should be designed and validated according to the requirements of the specific machine application.
Product Advantages
1. Fast pressure detection with a response time of ≤30ms.
2. Reliable personnel monitoring around hazardous machinery and automated equipment.
3. Compatible with safety control systems for machine stopping or safe-state activation.
4. Durable industrial rubber construction for demanding manufacturing environments.
5. Resistance to oil, wear, acids, alkalis and salts.
6. High-visibility yellow border clearly defines the monitored floor area.
7. Raised circular surface texture helps improve operator traction.
8. 12mm low-profile construction reduces excessive height above the surrounding floor.
9. Multiple standard sizes accommodate different machines and workstation layouts.
10. More than one million operations for frequently accessed safety zones.
Use Scenarios
CNC Machine Safety Zones
Personnel Detection Around Machining Equipment
SafeStep™ can be installed directly in front of CNC machines and machining centers where operators access control panels, loading areas or machine openings.
When personnel step onto the monitored surface, the mat sends a switching signal to the connected safety controller. The control system can then stop the machine or restrict hazardous movement according to the configured safety logic.
Injection Molding Machine Areas
Safer Access During Operation and Inspection
Injection molding operators frequently approach machine controls, mold areas and material-loading positions.
Installed at the operator access point, SafeStep™ provides floor-based personnel detection while its oil-resistant, wear-resistant rubber structure supports use in demanding molding environments.
Robotic Work Cell Entrances
Detection at Guarded Automation Zones
SafeStep™ can be placed at the entrance of a robotic work cell or within a defined restricted floor area.
When an operator enters the sensing zone, the pressure signal can be transmitted to the safety controller, allowing the robot or automated system to enter the required safe operating condition.
Automated Packaging and Assembly Lines
Safety Monitoring Beside Moving Equipment
The mat is suitable for access points beside conveyors, packaging machinery, assembly equipment and automated material-handling systems.
It helps monitor areas where workers may need to inspect products, remove jams, replenish materials or approach moving machine components.
FAQ
1. What is a safety pressure mat?
A safety pressure mat is a floor-mounted sensing device used to detect when a person steps into or stands within a designated machine safety zone.
2. How does SafeStep™ work?
When sufficient pressure is applied, the mat generates an electrical switching signal. A compatible safety controller receives the signal and initiates the configured machine safety response.
3. Does the mat stop machinery directly?
No. SafeStep™ provides the detection signal and must be connected to an appropriate safety controller or machine safety circuit.
4. What is the response time?
The specified response time is no more than 30 milliseconds.
5. What is the trigger force?
The listed trigger force is 30kg.
6. What is the mat made from?
SafeStep™ is manufactured from industrial rubber designed for demanding machine-area applications.
7. Is the mat resistant to industrial substances?
The rubber construction provides resistance to oil, wear, acids, alkalis, salts and other common industrial substances.
8. What is the operating temperature range?
The specified operating temperature is -10°C to +60°C under non-freezing conditions.
9. What sizes are available?
Standard sizes range from 500250mm to 20001000mm.
10. Can several mats be used around one machine?
Multiple mats may be arranged to cover a larger or irregularly shaped safety zone, subject to the controller configuration and system design requirements.
11. Can SafeStep™ be used outdoors?
The supplied specifications describe industrial machine-area use and do not confirm unrestricted outdoor exposure. Outdoor use should only be considered after evaluating moisture, freezing, weather and installation conditions.
12. How should the mat be cleaned?
Use vacuum cleaning for routine maintenance. Periodic washing or hot-water extraction may be used, provided the water temperature does not exceed 60°C and the sensing components are not damaged.
13. Does the product require professional installation?
Yes. Wiring, controller integration and safety-function validation should be completed by qualified personnel familiar with industrial machine safety systems.
